My Pelican and the head of my household, Mistress Arianna, challenged us
to submit projects to Atlantia's Kingdom A&S display in February
2014. I had seen Geoff's finished bottells and had been wanting to try
my hand at one, so I figured this was the perfect opportunity!
I began by drawing up a measured blueprint for the bottell on white
printer paper. The blueprint is based on the pattern Cathrin Åhlén
provides on
her website,
but with some adjustments. For instance, her measurements are in
centimeters while mine are in inches (the first blueprint I drew up was a
1:1 ratio—the resulting bottell would have been enormous!). Also, I
desired a taller neck for my bottell, so I adjusted accordingly.
Next, I laid the blueprint atop the side of leather and traced the
outline using a ballpoint stylus. Then, using an X-Acto knife, I cut the
bottell from the larger leather.
Using the same ballpoint stylus, I then traced the design onto the leather. The design is the badge of House Rosegate—
(Fieldless) On a Portcullis Sable a Rose Or Barbed Vert—atop the background of the arms of the Kingdom of Atlantia—
Per Pale Argent and Azure, a Fess Wavy Cotised Counterchanged.
Next, I began to tool the design. I intended to paint the House Rosegate
badge but not the background. Because of this, I hand-tooled only
around the edges of the portcullis to give it a slightly raised effect. I
chose to texture the sections of the background that would have been
blue, while leaving the sections that would have been white smooth. I
created this texture using a wooden mallet and a textured background
stamp. To create greater emphasis between the “blue” and “white”
sections, I then hand-tooled the outlines of the waves, giving the
“white” sections a slightly raised effect.
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When the design was complete, I turned to the task of piercing the holes
through which the bottell would be sewn. I carefully measured and
marked the seams, and then used an awl to drill the holes through the
leather. That quickly grew tedious, and, recalling my vow to purchase a
Dremel tool, I took myself to the hardware store. The tool allowed me to
make quick work of the rest of the sewing holes, and soon the bottell
was ready to begin being sewn together. For the first time, it began to
take the shape of the finished product—an exciting milestone! I stitched
the bottell using brown waxed linen thread and a blunt-tipped lacing
needle.
Once the top was sewn, it was time to cut, shape and insert the sides of
the bottell. For this, I again drew up a blueprint on printer paper,
based on my adjusted measurements from the first blueprint. I placed it
on the leather side and traced it with the ballpoint stylus, and then I
cut it out using the X-Acto knife.
After thoroughly soaking the end piece in water, I flexed and folded and
shaped it until, eventually, it fit into the hole at the side of the
bottell.
While the leather was still wet, I pierced holes into it using the
existing holes in the body of the bottell as my guide. I then stitched
it together, again using the brown waxed linen thread. When I finished, I
repeated the process on the other side.
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With
both ends securely stitched, it was time to shape the bottell. To
accomplish this, I first soaked the entire piece in water, letting it
completely saturate the leather. Then, using a funnel and scoop, I
poured sand into the bottell until it was completely filled. After
that, I used a dowel rod to pack down the sand inside the bottell,
forcing it into the nooks and crannies and causing the leather to
stretch and bulge. I then poured in more sand, and repeated the
process until the bottell reached my desired size and shape. After
that, I set it in a warm, dry place for several days to allow it to
dry completely.
Once
it was dry, I poured all of the sand out of the bottell. It was then
time to paint the House Rosegate badge. I used acrylic paint and a
fine-tipped paintbrush to decorate the design. While
the paint was drying, I began to melt the bee's wax I would use to
coat the outside of the bottell. Once it was liquefied, I used a
soft-bristled brush to coat the entire exterior surface with wax. I
then placed the bottell into a warm oven. The heat combined with the
force of gravity melted away the excess wax and left a smooth, even
finish.
After
the bottell cooled, I applied a large quantity of wax along the
seams. This would prevent the resin mixture I used on the inside of
the bottell from seeping out until it dried. With the seams thusly
sealed, I poured the liquid resin into the bottell and spread it over
the interior surfaces by slowly tilting and rotating the bottell.
When the inside was coated, I set the bottell aside to allow the
resin mixture to dry.
Once the inside of the bottell was dry I
repeated the resin process, applying a second coat to the inside of
the bottell. When the second coat had dried, I again placed the
bottell into the oven for a final melting of the excess wax.
My Technique vs. Medieval
Technique
1. I used a sand-packing method instead of a mold
to shape the bottell. I am not a woodworker and do not have the
skills necessary to create the required mold. Sand packing is a
period technique that was used to create leather vessels—it was
used to make flasks while the wooden molds were used to make bottles
and jacks.
2. I coated the inside with a modern
resin compound instead of pitch or wax. I did this for durability and
so that my bottle can be used for either hot or cold liquids.
3. I used acrylic paint instead of
period paints. I lack the skills and knowledge to create period
pigments. Also, acrylic is very durable and stands up to the waxing
process.
4. I used modern tools: an X-Acto
Knife, a crockpot (to heat the wax), my oven. This was a matter of
convenience and what I had available to me. In period they would have
used a sharp knife and the heat from a fire.
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Entered In
Kingdom A&S Festival 2014, Atlantia: Open Display